Channel Monsters

Channel MonsterFor pump stations and inlet works the third generation Channel Monster® XD surpasses all existing technologies in terms of performance, durability and reduced costs. The system protects pumps and prevents ragging and clogging problems.

The patented Channel Monster integrates rotating screening drums with proven Muffin Monster® grinder technology. The system accommodates high-flows while shredding solids (such as rags, trash, rocks and wood) into particles that flow harmlessly through pumps, pipes and processes. Screening drums direct solids into the cutters and are made of 12mm stainless steel coil. JWCI also offers optional perforated screening drums with 6mm circular openings for higher capture efficiency. Channel Monster XD comes in three sizes – 2.0, 2.5 and 3.0.

Pump stations full of debris are now easier than ever to manage with the Channel Monster’s larger, extreme duty design. Our taller grinders use larger cutters and shafts, allowing it to shred large solids and handle first flush storm loading. Channel Monsters easily replaces troublesome bar screens and comminutors — helping you reduce operating and maintenance costs. Clean, powerful, reliable and cost effective – Channel Monster is the industry’s high-flow grinder of choice!


Product Features

Dual Shafted Grinder

  • Capable of handling a wider variety of solids than single shafted machine
  • Counter rotating shafts direct solids toward center of grinder

Bar Screen Replacement

  • Standard stainless steel coil construction, with 6mm openings and up
  • Optional stainless steel 6mm perforated drums

Cutter Options

  • Custom engineered with various tooth configurations to meet specific application needs

Automated PLC Monitoring and Controls

  • Auto load sensing and reversing reduces interrupts
  • Three motor options allows precise control and independent operation of the drums and the cutter stack

Low Profile Bottom End Housing

  • Improves grinding capabilities at low flow by utilizing more of the cutting chamber
  • Bushing deflector diverts solids and rags into cutters while protecting seal assemblies from rocks and grit

Ease and Flexibility of Installation

  • Adapts to most existing channel applications with little or no civil work required

Mechanical Seals

  • High pressure capability – up to 6 bar
  • No seal flush required and no packing gland to adjust

Modular Design

  • Single drum fits channels as narrow as 530 mm wide
  • Double drum accommodates channel widths up to 1370 mm wide

Specifications

CMD – Single Drum

Model

Min Channel Width (mm)

Max. Flow Coil Drum
(m3/h)

Max. Flow Perforated screening Drum (m3/h)

CMD1205-AD
381
160
142
CMD1810-XD2.0
533
420
376
CMD2410-XD2.0
533
584
528
CMD3210-XD2.0
533
820
749
CMD4010-XD2.0
533
1057
975

CDD – Double Drum

Model

Min Channel Width (mm)

Max. Flow Coil Drums
(m3/h)

Max. Flow Perforated screening Drums (m3/h)

CDD1810-XD2.0 762 591 524
CDD2410-XD2.0 762 852 760
CDD3210-XD2.0 762 1243 1113
CDD4010-XD2.0 762 1650 1481
CDD4010-XD2.5 762 1650 1481
CDD5010-XD2.5 762 2195 1978
CDD6010-XD2.5 762 2775 2510
CDD2416-XD2.0 1067 1126 935
CDD3216-XD2.0 1067 1670 1403
CDD4016-XD2.0 1067 2246 1907
CDD4016-XD2.5 1067 2246 1907
CDD5016-XD2.5 1067 3030 2600
CDD6016-XD2.5 1067 3875 3345
CDD3220-XD2.0 1372 2612 2603
CDD4020-XD2.0 1372 3442 2803
CDD4020-XD2.5 1372 3442 2803
CDD5020-XD2.5 1372 4551 3815
CDD6020-XD2.5 1372 5730 4920
CDD9020-XD3.0 1372 9306 n/a

 

©2012 JWC International LLC Congleton, UK is registered by QAS to ISO9001:2008 File #A13056. Note to UK users: JWC International LLC is a UK branch office (BR00015349) of JWC International LLC Delaware, registered at Companies House Cardiff FC030354.